Silo Walkway Anti-Slip Safety Improvement
A practical, fast-deploying anti-slip treatment for a silo access walkway that had become hazardous in wet and dusty conditions — now being rolled out to further walkways across the site.
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Breakdown Maintenance & Fault-Finding
Ballcock Control Cam Timing Repair
Control cams that had fallen out of sequence were causing product overflow and switch contamination. The assembly was stripped, cleaned, re-timed and tested, with permanent reference marks added for quicker future calibration.
The Challenge
The control cams operating the roller limit switches had moved out of sequence. This caused the ballcock assembly to operate incorrectly, allowing product to overflow and contaminate the switches and cam mechanism.
The Solution
The assembly was stripped down and thoroughly cleaned. The cams and limit switches were checked, reset to the correct operating positions and tested before the mechanism was rebuilt.
The Result
The complete assembly was tested during production and confirmed to operate correctly. Permanent reference marks were added to the cams, making future inspection and calibration quicker and more consistent.
Services delivered
Breakdown MaintenanceFault FindingMechanical RepairsLimit Switch CalibrationProduction Equipment
More projects & site improvements
Production Line Changeover & 6S Improvement Project
A practical 6S and changeover improvement project within a high-volume manufacturing facility — bespoke mobile shadow boards brought tools and change parts to the point of use, reducing search time and supporting faster, more repeatable changeovers.
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